Building Re-Tuning Simulator

Simulation Modules
Specify AHU components
Resources

Inputs Needed

  • Order of active components in outdoor intake or dedicated outdoor air section (if any)
  • Order of active components in main air handling unit section
  • Order of active components in hot deck section (if any)
  • Control type for each coil (downstream setpoint control or fixed outlet temperature control)
  • Degree of coil leakage
  • Fan temperature rise (per fan; BAS graphics)
  • Fan Efficiency (qualitative)
  • Is the fan motor in the airstream?
  • Observed fan static pressure (BAS graphics)
  • Minimum outdoor air control type
  • Economizer present?
  • Economizer control type
  • High temperature lockout of economizing
  • Low temperature lockout of economizing
  • Filter pressure drop
  • Outdoor Air Humidifier Present?
    • Outdoor Air Humidifier Location
    • Outdoor Air Humidifier Fuel Type
    • Outdoor Air Humidifier RelHum Setpoint
    • Outdoor Air Humidifier Low OAT Lockout
    • Outdoor Air Humidifier High OAT Lockout
  • AHU Section Humidifier Present?
    • AHU Section Humidifier Location
    • AHU Section Humidifier Fuel Type
    • AHU Section Humidifier RelHum Setpoint
    • AHU Section Humidifier Low OAT Lockout
    • AHU Section Humidifier High OAT Lockout
  • Return Fan Present

Outputs

  • The configuration of a typical air-conditioning system (AHU, rooftop unit, dedicated outdoor air system, or combination thereof), will be defined in terms of
    • Available components (fans, heating coils, cooling coils, mixing box, humidifiers)
    • Sequence of components
    • Baseline control of components

Overview

In this section, you will specify the layout and control of the air delivery and conditioning system encompassing zone return air, outdoor air intake, conditioning, filtering, humidification and fans. This might encompass one of the following systems or interconnected group of systems:

  • Dedicated outdoor air system only (likely with zone-level conditioning specified later)
  • Single-duct air-handling unit (AHU)
  • Rooftop unit (RTU) or packaged split system
  • Dual-duct AHU
  • Dedicated outdoor air system delivering conditioned outdoor air to the outdoor air intake of single or dual-duct air-handlers…note that the system diagram you create will show only the connection of one outdoor air system to one air-handler, but in reality, there may be a split/header that sends the outdoor air to multiple air-handlers.

This is one of the most challenging modeling steps because it will likely involve intentional modeling decisions to simplify the building airside systems into a representative composite system that approximates the larger whole. In some cases this may not be possible and two instances of the BRS may be required to separately capture different kinds of predominate air-side systems.

It is recommended that the user perform a qualitative evaluation of the airside systems in the building to determine the prevalence of each type of system, and the most common setpoints and control strategies for those common systems. Ultimately, the various airside systems will have to be represented as a single system, using either the most common control strategy and setpoints, or a compromise strategy that approximates the collective operation of the airside systems in the building.

In-Depth

The specific type/configuration of system you want to model should first be addressed by indicating first the type of pre-conditioning of outdoor air (if applicable) and then based on that answer, the air-handling unit type. These two questions will determine the available set of components that can be used in a drag-and-drop interface for building the airside system. The drag-and-drop involves choosing components one-by-one from the left side of the diagram and dragging them over to the right side of the diagram in the desired order. Some custom orders of components selected by the user may not be supported, and in those cases, the selected components will be re-arranged by the tool when performing simulations. The diagram is color-coded with green representing the outdoor air stream, orange representing return and/or exhaust air, blue representing either the main AHU conditioning section (for single-duct systems) or the cold deck of dual-duct systems. The red section is the hot deck of dual-duct systems, if present. Available components include:

  • Heating coils (in the outdoor air section, main AHU section, and hot deck section)
  • Cooling coils (in the outdoor air section and main AHU section)
  • Heat recovery devices such as wheels and run-around coils (in the outdoor air section)
  • Humidifiers (in the outdoor air and main AHU or cold deck section)
  • Mixing box (showing a connection between the return and outdoor air sections)
  • Fans (in the outdoor air, main AHU, cold deck and hot deck sections)

Once the appropriate components are specified, the next step is to define the operation of each component. Each component has a specific set of parameters that define its operation:

Heating and Cooling Coils:

  • Setpoint type: Options are ‘constant’, ‘mixed air low limit’ (for outdoor air section heating coils), and ‘maintain SAT setpoint’ (or ‘maintain DOAS SAT setpoint’).
    • ‘Constant’ setpoint operates the coil to maintain a constant temperature setpoint immediately downstream of the coil
    • ‘mixed air low limit’ operates a heating coil in the outdoor air section to maintain a temperature setpoint at the outlet of the mixing box.
    • ‘maintain DOAS SAT setpoint’ will control the coil to maintain the conditioned air setpoint at the discharge of the DOAS section. This setpoint control compensates for the operation of any downstream components such as fans (which create an associated air temperature rise during operation) and other coils (which may be leaking).
    • ‘maintain SAT setpoint: will control the coil to maintain the supply air temperature setpoint at the discharge of the main AHU/cold deck section. This setpoint control compensates for the operation of any downstream components such as fans (which create an associated air temperature rise during operation) and other coils (which may be leaking).
  • Leaking coil: This is an optional feature that allows the user to approximate a leaking coil fault. The leaking coil accepts a constant temperature rise (positive value) for heating coils and constant temperature drop (negative value) for cooling coils. This temperature rise or drop will occur in the AHU section whenever the associated heating or cooling system is available and ON to serve other heating and cooling loads. If the user is modeling a specific airside system, BAS graphics can be used to estimate temperature differences across the coil when the valve is closed. If the user is modeling the whole building, a typical value for leakage should be used.

Heat recovery devices:

Heat recovery devices are defined with generic parameters that could be used to represent a variety of different technologies such as heat/enthalpy wheels, run-around coil loops, heat pipes and others. There are several fields that include:

  • Sensible effectiveness: which is basically the efficiency of the heat exchanger in meeting the theoretical maximum sensible heat transfer between two air streams. Sensible in this context refers to heat exchange that only involves changes in temperature- and not moisture. A perfect heat exchanger in counter flow (100% effectiveness) could swap the incoming temperatures of the exhaust air and outdoor airstreams. 0% effectiveness would entail no temperature change in either stream. Heat wheels and enthalpy wheels tend to have sensible effectiveness values around 60-70%. Run-around coils tend to be closer to 40%.
  • Latent effectiveness: This is directly comparable to the sensible effectiveness, but is related to the transfer of moisture and how completely the absolute humidity is exchanged between the two airstreams. Most types of heat exchangers do not exchange moisture and this value should be set to 0. Enthalpy wheels tend to have values around 60-70%, similar to the sensible effectiveness.
  • OA/Relief Aiflow Ratio: This is the ratio of typical rates of airflow between the outdoor airstream and the relief/exhaust airstream. If unknown, a good default is 1.
  • Variable speed: This is a yes/no field. A variable speed heat recovery device can speed up or slow down its mechanism of heat transfer according to a control loop that targets maintaining the discharge air temperature setpoint of the DOAS, to the extent that that is possible with the heat recovery device alone.
  • Economizer lockout min and Economizer lockout max: These set a range of outdoor air temperatures between which the heat recovery device will shut off in order to allow maximum “economizing” from the relatively cool outdoor air. For example, when the outdoor air temperature is 60 degrees F and the relief air temperature is 75 degrees F, heat exchange between the two would increase the temperature of the outdoor air stream, when the building would benefit from as much free cooling as possible. For ideal control, recommended ranges are between 50 and 70 degrees F (sometimes colder).
  • Humidifiers: Fuel Source: Two fuel sources are available: electric or steam. Misting or ultrasonic humidification is not available, as there are typically health concerns with the use of these kinds of humidifiers in air-handlers.
    • Humidifier location: There are 3 locations available for the use of a humidifier within the DOAS section of the AHU system (before the coils, after the coils, and before the mixing box). Likewise, there are 3 locations available for a humidifier within the AHU section (before the coils, after the coils, and after the return fan).
    • Humidity sensor location: There are two options for the location of the sensor used to control the humidifier; in the return air plenum, or immediately downstream of the humidifier.
    • Relative humidity setpoint: This is the setpoint that the humidifier is trying to maintain.

Mixing Box:

  • Minimum Outdoor Air Control type: Options include “min OA CFM”, which would apply to airflow control of the minimum outdoor air to meet a setpoint, “min OA fraction” which would be applied when there is no airflow sensor and the minimum airflow is based on a fixed damper position, “min OA fraction of design airflow” will control to a fixed airflow setpoint as a function of the design size of the air-handler. This is a good choice for simulating an entire building that uses airflow control. If unknown, a good starting value is 10%. A final choice is “DCV” for demand control ventilation, if that control strategy is used. Typically this will reset from a minimum damper command or airflow setpoint at a low CO2 value resetting to higher outdoor airflow setpoints or damper commands at higher values. For constant speed systems, select “minimum outdoor air fraction” and choose 100%
  • Minimum Outdoor Air Setpoint: This setpoint should be set to correspond to the choice made for the minimum outdoor air control type. If the control type is “min OA fraction” or “min OA fraction of design airflow”, a fractional value is expected for the setpoint. If the control type is “min OA CFM”, the total cfm setpoint for the represented fan system(s) is expected. If the control type is DCV, this field is not use.
  • Economizer: Economizer control options include “No Economizer”, in which case, the minimum outdoor air setpoint is utilized at all times, “Differential Dry Bulb”, which activates the economizer for free cooling when the outdoor air temperature is cooler than the return air temperature”, “Differential Enthalpy” which activates the economizer when the outdoor air enthalpy is below the return air enthalpy, “Fixed dry bulb”, which activates the economizer when the outdoor air temperature is below a fixed economizer lockout threshold, and “Fixed Enthalpy”, which activates the economizer when the outdoor air enthalpy is below a fixed lockout threshold.
    • Economizer high and low dry bulb temperature lockouts: Whether or not the economizer uses a fixed dry bulb strategy, an additional layer of lockouts on the economizer based on outdoor dry bulb can be added. A high dry bulb lockout prevents the use of the economizer when outdoor air temperatures are above the lockout setpoint and a low dry bulb lockout prevents the use of an economizer when the outdoor air temperatures are below the lockout setpoint.

Supply Fans (DOAS, main AHU and Hot Deck):

  • Fan temperature rise: This is a constant temperature rise when the fan is running, and is typically in the range of 1-5°F. The fan temperature rise is a function of the pressure rise across the fan, the motor efficiency and the motor’s location in or outside of the airstream; it is relatively independent of airflow rate. An estimate of fan temperature rise can be obtained from BAS graphics, noting temperature sensor readings before and after the fan, or from trend data of those sensors. A suitable modeling choice, if unknown is 2°F.
  • Fan efficiency: This is the efficiency of the fan in converting electric energy to the kinetic energy of the moving air. This variable is presented as a qualitative choice for the user based on the observable state of the fan. The default is “medium”, with “high” and “low” as alternate choices. Observe the apparent age and condition of the fans. Direct-drive fans are likely to be higher efficiency, but pay attention to noise and vibration. Belt-driven fans are more likely to be lower efficiency, particularly if the belts are loose or slipping or if there is significant vibration.
  • Fan motor in airstream: For direct-drive fans, the motor is located in the airstream. Belt-driven fans have an external motor outside of the AHU section, in the mechanical room.
  • Observed static pressure: This field is intended to be obtained from the BAS graphics for a sample air-handler at the same time that the fan temperature rise is observed. It is used to predict changes in fan temperature rise that accompany changes in duct static pressure.
  • Total fan pressure rise: This is the total pressure rise that the fan must overcome, and includes the contributions to pressure rise from upstream components (heating coil, cooling coil, filter, return duct) as well as downstream components, which are controlled to a duct static pressure setpoint. The total pressure rise can be approximated as ½” w.c. for the return duct, plus ½” w.c. for each coil and ½” w.c. for each filter, plus the duct static pressure setpoint.

Return Fan:

  • Control Type: Two control types are available for the return fan: “Constant offset”, which uses a fixed differential from the supply fan speed to control the return fan speed, or “offset reset with pressure”, which dynamically adjusts the return fan speed to attempt to maintain the building static pressure at a desired setpoint. This reset is linear, resetting between a maximum offset (in percentage terms, of return fan speed relative to supply fan speed) at minimum building pressure and a maximum offset at maximum building pressure.

Several additional controls are available for the AHU system, including Optimal Start, Outdoor Air Temperature-based lockouts on heating and cooling, Supply air temperature control/reset and Duct static pressure control/reset.

  • Optimal Start: Optimal start is available to dynamically choose a custom start-up time each morning based on a desired ‘latest start time’ on weekdays, Saturdays and Sundays. A maximum early start parameter defines the maximum number of hours, relative to the latest start time each day that the AHU can start up. The final parameter is an assumed recovery rate, or in other words, the rate of change of zone temperatures per hour (higher in the winter and colder in the summer) when the AHU starts up. 1.5-2°F is a good starting assumption.
  • Supply air temperature control can be defined in three places, depending on the presence of components in the respective sections: At the conditioned air outlet of the DOAS section, at the discharge of the main AHU (single duct) or cold deck (dual-duct configuration), and the discharge of the hot deck (dual-duct configurations). Supply air temperature can be controlled to a fixed setpoint, or it can be reset using either a reset between user-defined minimum and maximum setpoints based on a user-defined range for a selected feedback variable (sensor), a trim-and-respond logic can be used, in which a desired value for a feedback variable (sensor) is defined, and the supply air temperature is updated at each timestep to attempt to target that desired value. Other options for supply air temperature reset include the ASHRAE Standard 36 method, which uses a three step process for translating feedback indicators of zone thermal demands to supply air temperature setpoints, and TRANE’s sequential method of resetting both the supply air temperature and the duct static pressure in a sequential manner.

    Parameters for linear resets include:
    • Feedback variable, e.g. outdoor air temperature, zone heating or cooling demand (0-100 value based on deviation from setpoint), fan speed, average zone damper, maximum zone damper, etc.
    • Minimum value for feedback variable
    • Setpoint at minimum value of feedback variable (if the feedback variable goes lower than the minimum, the setpoint will remain at this limit)
    • Maximum value for feedback variable
    • Setpoint at maximum value of feedback variable (if the feedback variable goes higher than the maximum, the setpoint will remain at this limit)
    Parameters for trim-and-respond resets include:
    • Feedback variable maintenance setpoint
    • Change rate: this is the maximum rate of change per hour in the setpoint based on deviation of the feedback variable from its maintenance setpoint.
    • Minimum SAT: This is the minimum limit for the supply air temperature setpoint
    • Maximum SAT: This is the maximum limit for the supply air temperature setpoint
    • Variable SAT limits: This option can be used to dynamically adjust the minimum and maximum SAT setpoints based on outdoor air temperature. Both setpoints can be reset linearly. For example, the minimum AHU SAT setpoint could be set to 60°F at 30°F outdoor air temperature and reset down to 55°F at 60°F outdoor air temperature. This could prevent excessively cool SAT setpoints during cold weather. A similar strategy can be used for the maximum AHU SAT setpoint to prevent excessively warm SAT setpoints during hot weather.
  • Duct static pressure control/reset: Duct static pressure control can be defined in two places, depending on the presence of components in the respective sections: at the discharge of the main AHU (single duct) or cold deck (dual-duct configuration), and the discharge of the hot deck (dual-duct configurations). Duct static pressure can be controlled to a fixed setpoint, can be scheduled to reset based on time of day, or can be reset using either a linear reset between user-defined minimum and maximum setpoints based on a user-defined range for a selected feedback variable (sensor), or a trim-and-respond logic can be used, in which a desired value for a feedback variable (sensor) is defined, and the duct static pressure setpoint is updated at each timestep to attempt to target that desired value. Other options for static pressure reset include the ASHRAE Standard 36 method, which uses a three step process for translating feedback indicators of zone airflow demands to duct static pressure setpoints, and TRANE’s sequential method of resetting both the supply air temperature and the duct static pressure in a sequential manner.

    Parameters for linear resets include:
    • Feedback variable, e.g. outdoor air temperature, zone heating or cooling demand (0-100 value based on deviation from setpoint), fan speed, average zone damper, maximum zone damper, etc.
    • Minimum value for feedback variable
    • Setpoint at minimum value of feedback variable (if the feedback variable goes lower than the minimum, the setpoint will remain at this limit)
    • Maximum value for feedback variable
    • Setpoint at maximum value of feedback variable (if the feedback variable goes higher than the maximum, the setpoint will remain at this limit)
    Parameters for trim-and-respond resets include:
    • Feedback variable maintenance setpoint
    • Change rate: this is the maximum rate of change per hour in the setpoint based on deviation of the feedback variable from its maintenance setpoint.
    • Minimum SAT: This is the minimum limit for the supply air temperature setpoint
    • Maximum SAT: This is the maximum limit for the supply air temperature setpoint